Powering Your Infrastructure
with Precision
We specialize in engineering, designing, manufacturing, and maintaining custom switchgear solutions that serve as the central nervous system of your electrical distribution network. Our services extend beyond maintenance. We embrace circular economy principles, focusing on extending equipment lifespans, refurbishing components when possible, and upgrading systems to keep pace with evolving industry standards.
This not only reduces environmental impact but also optimizes your long-term investment. Our team of EGSA-certified engineers leverages decades of experience to deliver complete maintenance, inspection, testing, repair, retrofits, and modernization of all switchgear brands.
Comprehensive
Switchgear Services
At Prime Power, our expertise extends beyond custom design and manufacturing. We offer a full spectrum of switchgear services to ensure your power distribution system remains efficient, reliable, and up to date throughout its lifecycle.
Testing and Maintenance
Regular testing and preventive maintenance ensure optimal performance and longevity of your switchgear. Our comprehensive programs help identify potential issues before they become critical, minimizing downtime and extending equipment life.
Modernization
Upgrade your existing switchgear with the latest technology and safety features. Our modernization services improve system efficiency, enhance protection capabilities, and bring your equipment up to current standards without full replacement.
Retrofits
We replace outdated components with modern control upgrades, improving reliability and performance while preserving your initial investment with a circular economy approach.
Design and Build
From concept to completion, we offer full design and build services for new switchgear installations. Our team works closely with you to create a custom solution that meets your specific needs, adheres to all relevant codes, and integrates seamlessly with your existing infrastructure.
Proactive Switchgear Management
A Critical Investment
Comprehensive switchgear maintenance and testing are crucial for your power infrastructure. This strategic approach ensures the safety and reliability of your electrical distribution system while maximizing operational efficiency and minimizing costly downtime.
By preventing unexpected failures and potential safety hazards, we help safeguard your operations and personnel. Our preventative services include:
Switchgear Testing and Maintenance
- Test utility voltage, current, Load kW, and power factor
- Inspect for moisture, seal conduits and cracks, recommend replacements for insulation
- Check mechanical devices for missing, malfunctioning, or broken parts
- Monitor electrical joints, terminals, and equipment
- Advise on damaged device replacement
- Conduct infrared scanning
- Test switches and operators
- Verify electrical and mechanical safety interlock mechanisms and controls
- Confirm LED and incandescent alarm indicator lamps are functional; replace any burned-out LED indicators
- Examine circuit breaker cells for signs of arc spatter, sooty deposits, oil, or tracking
- Clean, dust, and lubricate switchboards
- Reset and record utility and generator protective relay devices
- Perform operational standby generator test
- Report work performed and recommend corrective maintenance
Switchgear Repair and Retrofits
- Circuit breaker replacements
- Relay upgrades
- Addition of arc-flash mitigation systems
- Installation of remote monitoring capabilities
- Integration of power management systems
- Detailed system assessment
- Custom retrofit design
- Thorough testing and validation
- Comprehensive staff training on new features
Customized Switchgear Solutions
- New switchgear assembly and installation
- Integration of advanced protection and control systems
- Compliance with industry standards and regulations
- Factory and site acceptance testing
- Comprehensive needs assessment
- Conceptual design and 3D modeling
- Detailed engineering and documentation
- Quality-controlled manufacturing
- Expert installation and commissioning
Switchgear Modernization: Upgrading Your Power Infrastructure
Switchgear modernization is the process of upgrading and enhancing existing electrical distribution systems to meet current standards and technological advancements. This service involves replacing outdated components, integrating smart technologies, and improving the overall efficiency and reliability of your power infrastructure.
Benefits of Modernization:
Increased system reliability
Enhanced operational safety
Reduced maintenance costs
Improved energy efficiency
Compliance with current regulations
Provides adherence to Circular Economy principles
Our Modernization Process:
Invest in your facility's future with our switchgear modernization services.
Switchgear Retrofits: Enhancing Performance Without Full Replacement
Switchgear retrofitting involves upgrading specific components of your existing system without replacing the entire unit. This cost-effective solution allows you to utilize existing wire buss and cabinetry and improve performance, reliability, and safety while maximizing the value of your current infrastructure.
Consider retrofitting when your switchgear is mechanically sound but technologically outdated. This allows you to comply with new safety standards, improve energy efficiency without a full replacement, and/or replace parts that could become scarce.
- Circuit breaker replacements
- Relay upgrades
- Addition of arc-flash mitigation systems
- Installation of remote monitoring capabilities
- Integration of power management systems
Benefits of Retrofitting:
Cost-effective alternative to full replacement
Minimal downtime during upgrades
Extended equipment lifespan
Improved system reliability and safety
Enhanced monitoring and control capabilities
Provide Circular Economy benefits
Our Retrofit Process:
Breathe new life into your existing switchgear with our expert retrofit services to enhance your system's performance and longevity.
Customized Switchgear Solutions
Powering Your Needs
At the heart of every reliable power distribution system lies well-designed switchgear. Our expert team of EGSA-certified engineers specializes in creating customized switchgear solutions tailored to your specific requirements.
Our Build and Design Services:
- Custom switchgear design
- New switchgear assembly and installation
- Integration of advanced protection and control systems
- Compliance with industry standards and regulations
- Factory and site acceptance testing
Key Features of Our Designs:
- Scalability for future expansion
- Energy efficiency optimization
- Advanced safety features
- Smart monitoring and diagnostics
- Space-efficient layouts
Our Design Process:
Whether you need a single switchgear unit or a complete power distribution system, our team delivers innovative, reliable, and efficient solutions.
