Powering Through Complexity: Delivering a Seamless Generator and ATS Upgrade for Rail Manufacturing Hub
Client: East Coast Rail Manufacturing Hub
Location: Charlotte, North Carolina
Industry: Transportation
Challenge: A major rail manufacturing facility required a complete generator and Automatic Transfer Switch (ATS) replacement to upgrade its power infrastructure. The project involved complex logistics, including equipment removal, concrete work, and coordination of multiple vendors and contractors. Supply chain challenges in the post-COVID environment further complicated the project's scope.
Solution: Prime Power's EGSA-certified project management team implemented a comprehensive replacement strategy that included:
- Coordination with AME rigging crew for removal of old equipment and installation of new systems
- Custom modification of the generator skid base to fit space limitations.
- Installation of new louvers and exhaust components
- Partnership with Miles Electric for ATS replacement and load conductor installation
- Complete concrete pad reconstruction
- Implementation of new power distribution infrastructure
Results: Despite supply chain challenges and
vendor complications, the project achieved significant successes:
- Completed the installation within budget
- Successfully modified and installed the generator system to meet space requirements
- Significantly improved facility aesthetics compared to the original installation
- Delivered first-class electrical work for the ATS replacement
- Maintained excellent customer communication throughout the project
- Resolved all vendor-related issues through persistent follow-up
- Achieved high customer satisfaction with the final installation
The project highlighted several key learning points that contributed to its ultimate success. Strong customer communication proved essential during unexpected challenges, while collaboration among different contractors enabled smooth project execution.
The project team's adaptability and commitment to quality ensured successful completion through proactive problem-solving, effective vendor management, and flexibility in addressing supply chain disruptions. The final installation significantly upgraded the facility's power infrastructure, meeting all technical requirements while enhancing its overall appearance.